CCM-S – Chain Condition Monitoring "Smart"
The Intelligent Chain Condition Monitoring System
With additional interfaces and sensors, it measures the wear elongation of chains in operation, helping maintenance personnel to timely identify when the chain needs to be replaced due to wear elongation.
✓ Digital interface
✓ Ready-to-install plug-and-play system
✓ Optimized design
Quick Start into the Monitoring World
CCM-S Highlights | Conditions | Flyer, Monitoring Software and Operating Instructions | IODD-File | Project Planning Form | FAQs
Highlights of our CCM-S System
DATA TRANSFER
Worldwide standardized, fieldbus-independent IO-Link technology as communication standard.
SLE-FUNCTION
Individual sections of the chain strand can be measured separately and evaluated for deviations from the average elongation. (Special connecting links required, sold separately)
ADD-ON SENSORS
Two additional sensors measure, on one hand, the chain temperature and, on the other hand, impacts against the CCM-S sliding shoe.
PRESENTATION
Measurement results can be transferred via USB to a computer and displayed using the software provided by iwis.
SPEED
Different speed ranges and changing load directions pose no problem for the CCM-S.
CHAIN SIZES
The CCM-S can be used for Simplex, Duplex, and Triplex chains alike, as it detects only a single strand of the chain in each case.
CONTACT-FREE
A precise measurement is performed contactless and without any direct intervention in the chain drive.
INTEGRATION
The CCM-S can be quickly and easily integrated into a wide range of chain applications – even retrofitted without the need for special add-on components.
Operating Conditions
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Standard industrial environments
(For highly abrasive or extreme applications, the CCM-S must be specially configured.) -
Operating temperature range: 0 °C to 70 °C
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For chains with double-sided attachments or extended pins, a separate evaluation by iwis is required
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Protection class: IP67
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Resistant to non-magnetic contamination
- If the device is to be attached to a customer interface, we recommend that damping elements should be fitted (e.g. between the housing and the mounting plate).
- We recommend that the CCM-S system is installed at the tight strand; Installation at the slack strand is also possible under certain circumstances
- USB connection to PC interface
(Connection via USB connector 2.0 Type A) - External power supply as per IO-Link specification: 18-30V
Further Information and Downloads can be found here:
Here you can find the IODD-File of the CCM-S.
Note
The CCM-S system is only used to provide information. It is expressly stated that the system does not protect against chain drive failures and machine stoppages. The CCM-S system also does not indicate the probability of future chain elongations. The customer is aware that the CCM-S system is preset to a chain elongation value of 3% as reference value. iwis has preset this reference value without reference to concrete applications. The customer shall define the reference value themselves and bears the responsibility for testing whether the reference value is non-critical in the specific application scenario or whether it could lead to critical situations or damage resulting from impermissible chain elongation. On request, and following consultation, iwis will set the preset reference value of 3% to another value specified by the customer. The customer can, however, also set the value applicable to their application themselves using the supplied software.
Here you find our ElektroG3 Take-back Concept
CCM® (Chain Condition Monitoring) is a registered trademark of iwis.
We will be glad to support you with the project planning of the CCM-S system.
