iwis pulser for determining the dynamic strength of industrial chains  | © iwis

Fatigue Testing

In almost all chain applications, each link undergoes load and no-load phases, thus being subjected to varying stress and strain conditions (dynamic or periodically changing loads).


Since the limits of materials for dynamic and static loads differ significantly due to fatigue behavior, fatigue strength — and not just the ultimate tensile strength — is the limiting design criterion in chain technology.

A roller chain can be operated in the load range below the fatigue strength without failing during service due to component breakage.

Above the fatigue strength, the chain is operated in the so-called finite life range, meaning it can withstand a certain number of load cycles but will inevitably fail.

The higher the load, the fewer the number of load cycles (drive revolutions) it can endure.

iwis has the largest research and development department for chain drive systems in Europe.
iwis director Johannes Winklhofer | © iwis
Johannes Winklhofer, CEO
iwis pulser for determining the dynamic strength of industrial chains – the image shows a corn picker chain | © iwis

Quality is our Commitment

The minimum dynamic strength values of the chain ranges between 15 and 20 percent of the breaking strength, depending on the specification and quality of the chain. For this reason, it is advisable to use a safety factor of 7 when designing chain drives.

Minimum fatigue strength values for standard roller chain types are defined in ISO 606; however, iwis has established its own minimum values, which are significantly higher.

The determination of fatigue strength is carried out using a time-consuming step test procedure according to ISO 15654, which can take up to 2 months per test.

iwis handbook for chain engineering

The Chain Technology Handbook for Engineers

The iwis Chain Technology Manual is a comprehensive reference work. It summarizes the technical knowledge about chain drives and serves as a useful aid for designers when designing a chain drive: features of the various components, calculation formulas, and tables. Additionally, you will find practical calculation examples and descriptions of typical application cases.

Our Technical Service team is happy to provide you with further assistance. We are glad to advise you!

 

Callback

I would like to receive a call.